Festo’s resolution helps obtain a twenty-fold improve in production

A twenty-fold enhance in production was the goal of the Croatian automotive cosmetics firm Alfa Car. To obtain this, the complete manufacturing cycle, housed in a model new manufacturing plant, was automated. Festo equipped an entire solution for more than 200 course of valves – together with venture management.
A number of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of car beauty products. This requires complicated course of automation options. The Croatian automobile cosmetics company Alfa Car has taken a giant step into the longer term: while building a model new production plant, the complete manufacturing cycle was absolutely automated, from the raw materials to the bottling line for the completed products. One point of focus was the seamless automation of the process valves.
A variety of totally different substances are stored, transported, blended and bottled in the production plant.
Customised full answer
To handle the problem, the corporate labored together with the system integrator Arp Lučko and Festo. It could be Festo’s function to challenge handle the automation of the method valves. To guarantee Feast into the model new system and maximum reliability in the future manufacturing course of, customised full solutions have been provided that cover the whole vary, from the method valve units to the valve terminals. When deciding on the required parts, explicit attention needed to be paid to the potentially explosive setting.
Reliability counts
The communication between a giant quantity of completely different automated ball valves and the new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be fully automated on this way. Using a single supply for the ball valve solution took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the brand new system. The extensive coordination of the assorted process valve suppliers, which Festo dealt with as a part of its challenge management transient, also made the challenge easier.
Automated process valves ensure dependable distribution of the substances within the numerous course of steps.

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