Festo’s solution helps obtain a twenty-fold enhance in production

A twenty-fold improve in production was the aim of the Croatian car cosmetics company Alfa Car. To obtain this, the whole manufacturing cycle, housed in a brand new manufacturing plant, was automated. Festo supplied a complete resolution for more than 200 course of valves – including venture administration.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automotive cosmetic merchandise. This requires advanced process automation solutions. The Croatian car cosmetics company Alfa Car has taken a big step into the future: while constructing a new production plant, the whole manufacturing cycle was fully automated, from the uncooked supplies to the bottling line for the completed products. One point of focus was the seamless automation of the method valves.
A variety of different substances are saved, transported, blended and bottled within the production plant.
Customised complete answer
To handle the challenge, the corporate labored together with the system integrator Arp Lučko and Festo. เครื่องมือความดัน would be Festo’s position to project handle the automation of the method valves. To ensure fast integration into the new system and most reliability sooner or later production process, customised complete options were equipped that cowl the whole range, from the method valve units to the valve terminals. When deciding on the required parts, particular consideration needed to be paid to the possibly explosive setting.
Reliability counts
The communication between a large number of different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a dependable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers could be absolutely automated in this means. Using a single source for the ball valve answer took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the varied course of valve suppliers, which Festo handled as part of its challenge management transient, additionally made the challenge easier.
Automated course of valves ensure reliable distribution of the substances within the various course of steps.

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