Festo’s solution helps achieve a twenty-fold enhance in manufacturing

A twenty-fold improve in production was the goal of the Croatian automotive cosmetics company Alfa Car. To obtain this, the whole manufacturing cycle, housed in a new manufacturing plant, was automated. Festo supplied an entire solution for greater than 200 course of valves – including project management.
A number of completely different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car cosmetic products. This requires complicated course of automation options. The Croatian car cosmetics firm Alfa Car has taken a big step into the longer term: while constructing a model new production plant, the whole production cycle was totally automated, from the raw materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of totally different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised full resolution
To handle the problem, the corporate labored together with the system integrator Arp Lučko and Festo. It can be Festo’s position to project handle the automation of the process valves. To guarantee fast integration into the brand new system and most reliability in the future production course of, customised complete options had been equipped that cowl the entire vary, from the process valve items to the valve terminals. When choosing the required elements, specific attention had to be paid to the possibly explosive setting.
Reliability counts
The communication between numerous totally different automated ball valves and the new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable solution with six valve terminals sort VTUG with PROFINET bus connection. Profit than 200 ball valves from totally different producers could be fully automated on this way. Using a single supply for the ball valve answer took the stress off each Alfa Car and Arp Lučko when it came to designing and putting in the new system. The extensive coordination of the varied course of valve suppliers, which Festo handled as a half of its challenge administration temporary, additionally made the challenge easier.
Automated course of valves ensure reliable distribution of the substances within the varied course of steps.

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